WebHow to grease a ball valve. 0000195164 00000 n
The greasing frequency may increase, depending on the usage 0000013404 00000 n
3Check the handwheel and position indicator rod for possible damage. endobj 0000149989 00000 n
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Now, we got a famous celebrity here with us. /Root 65 0 R
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Suppose this is an isolation valve. 5.6.5. 0000029496 00000 n
When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. 0000232312 00000 n
Webcameron ball valve greasing procedure. endobj 0000206359 00000 n
0000025887 00000 n After completing the grease injection procedure, reattach the protective cap to each grease fitting. 0000003496 00000 n
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Remember to include the 0000001268 00000 n
While lubricating and injecting sealant are often the first wave of defense against stuck valves, there are many other things that could be causing the problem. 64 72
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2. If pressure goes above and stays above 6,000 psi without fluctuation, turn off air, bleed off pump to zero and check for restrictions. 0000206594 00000 n
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6. Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. 0000200973 00000 n
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Then put a bleed off tool on opposite grease fitting and make sure that it is open. (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. If possible, operate the valve and determine its condition. 2 0 obj
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CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. !B<5> This SOP covers the lubrication process from properly greasing the inside of the valve bore. /Pages 62 0 R
Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. /Info 63 0 R
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100% Guaranteed Service: 800-827-1197Login to VALVKEEP. 
Finally, the Cameron valve model M215 has three grease injection ports located in the valve body. How to repair a ball valve. The flow of dehydrated natural gas has removed the valve sealant and dried out the elastomeric seals, causing them to harden and not seal. 0000109713 00000 n
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WebWhen valve is fully closed, begin injecting valve cleaner. (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. 0000026984 00000 n
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Install a new check valve. /Type /Catalog
WebOne of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. hX|WK _ @N5` a#r$qCZ:QTw)J:{lmf{?j?oV6Pj[Ber+_Wk+\D\Vuq/sR_{us/S4qAQ?khneh)Pmz=~{w?Ziw?~yyOSyq:}$2 RXw19*nV%*=?voV; 5.6.4.1. Remove grease fitting cap from appropriate grease fitting and connect the grease hose (Do Not over tighten). CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 11 0 obj 5.6.4.2. /Size 136
Open needle valve on the end of the grease hose, then turn on the compressor to operate the grease pump. /Linearized 1
The valve must seal with no visible pressure loss for the duration of the test. Determine the number of sealant injection ports on the valve seats. Then put a bleed off tool on opposite grease fitting and make sure that it is open. 0000151090 00000 n
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The better you care for your valves today, the fewer problems they will give you down the line. Remove the grease fitting. WebA standard in the Cameron Fully Welded. /R0 gs startxref
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If any are damages then change them out. WebCameron valve model M Pow-R-Seal and Saf-T-Seal include two injection ports located in the valve body. xref
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They are called out to service pipeline valves that wont operate, even after repeated lubrication and sealant injection. 3. 0000055427 00000 n
Replace the buried check valve. The sealant capacity for Cameron ball valves is approximately (1 oz.) 0000007962 00000 n
Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. /T 699934
>>
>>
WebOne of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. 0000108889 00000 n
The right With hundreds or thousands of valves up and down their pipelines, many companies dont have the manpower or the skills to perform the preventative maintenance they need. 0000105325 00000 n
fx^B: !! 0000025887 00000 n After completing the grease injection procedure, reattach the protective cap to each grease fitting. Burton, yes we are a Milford Chevrolet dealership, but we also are a GM Certified Service location! 6. The right 0000206114 00000 n
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Rock the valve on and off the full closed position to ensure the valve cleaner cleans critical seal points evenly. >>
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2Verify that the valve is suitable for the service in which it is being installed by referring to the service tag and nameplate. Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. WebKey Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. B4-D valves are made of three components: a central body and two side closures connected to endstream
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Place the valve in either the fully open or the fully closed position. ELB-118 Marathon Approved Stack Grease Procedure, ELB-119 EVS Marathon Stack Grease Procedure. 0000111083 00000 n
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Finally, the Cameron valve model M215 has three grease injection ports located in the valve body. For example, forpipeline valves, a maintenance program that involvesregular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. stream
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When good grease begins to appear in the bore and out of the bleeder tool, the valve is successfully greased. 0000201259 00000 n
If air to pump is on and the pump is stroking rapidly with little or no pressure on the gauge, there is no grease in the drum. 0000073358 00000 n
How to repair a ball valve. 0000001854 00000 n
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3. CAMERON GROVE FACILITY began the production of ball valves in the early 70s. /Names << /Dests 41 0 R>>
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The valve must seal with no visible pressure loss for the duration of the test. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. There should be a stream of water flowing from the valve bore. 0000107519 00000 n
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Webcameron ball valve greasing procedure. WebOne of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. WebA standard in the Cameron Fully Welded. 5.6.4.1. $E}kyhyRm333:
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CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. Now, we got a famous celebrity here with us. endobj
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Pump grease into the grease zert while operating the hand wheel all the way open and all the way closed. <<
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Web1The first step is to check the valve nameplate for size, class and trim. Remember to include the These also use a single injection fitting with no secondary check valve (Reference Figure 5). >> Benefits of Maintaining Your Ball Valves 0000202379 00000 n Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. Place the valve in either the fully open or the fully closed position. All Rights Reserved. 0000108616 00000 n
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Then put a bleed off tool on opposite grease fitting and make sure that it is open. hwTTwz0z.0. 0000143067 00000 n
If you find you are greasing your valves for a weeks or months without any measurable improvement, a more advanced approach to troubleshooting is needed. /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>]
The valve seats have been compromised or damaged by solids such as pipe scale, weld slag, hot tap cuttings, and dirt. Remove the grease fitting. :zfFV.n6vN!>aA~^1)I iqQY9Ey%euU
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CAMERON GROVE FACILITY began the production of ball valves in the early 70s. 0000104216 00000 n
Turn off compressor to the grease pump and roll up the grease hose. 'Ao,k jH14KeKeqxusx,em#ybE|^EnG^V\2SZ5yp|(glB#*f}t9g9K]e?W#'yy=UgyU2El'bG_R?5o[ng{~ubX}. Tighten the grease fitting cap to unseat the ball in the grease fitting check valve and release the trapped pressure . 0000144455 00000 n
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WebA standard in the Cameron Fully Welded. Finally, the Cameron valve model M215 has three grease injection ports located in the valve body. endstream
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Two-piece threaded-end ball valve, full port, 2,000-psi working pressure. hbbd``b`$ ^X Yez@c WebCameron valves are used to direct, measure, and control the flow of oil and gas as they are moved from individual wellheads through flowlines, gathering lines, and transmission systems to refineries, petrochemical plants, and industrial centers for processing. endobj
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CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 0000003348 00000 n
If possible, operate the valve and determine its condition. 0000196265 00000 n
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5.6.4.1. % Install a new grease fitting. 0000055769 00000 n
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This article was last modified: Nov. 5, 2018, 6:03 p.m. Powered by django-wiki, an open source application under the GPLv3 license. The valve must seal with no visible pressure loss for the duration of the test. Install a new check valve. R ]~ V O ] . U C Z g
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2. Here are some common reasons a valve can stop working properly: The reason behind all of these common problems is that the valve has been neglected for years, sometimes 15 years or more. Question: Ive been lubricating and injecting sealant into my pipeline valves, but they still wont shut off or operate. Open needle valve on the end of the grease hose, then turn on the compressor to operate the grease pump. 0000103119 00000 n
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ValvePro extends technicians OQ qualifications by training them on advanced troubleshooting techniques, so they can move beyond greasing to diagnose, and solve, the underlying causes of valve performance problems. Web1. Install a new grease fitting. 0000100412 00000 n
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WebOEM Valves Manufacturers. Movement of the ball will help dislodge debris and build-up inside the valve. 0000201259 00000 n
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6. While lubricating and injecting sealant are often the first wave of defense against stuck valves, there are many other things that could be causing the problem. %
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The gear box or actuator is misaligned or incorrectly set, preventing the valve from opening or closing all the way. Remove the defective check valve using an Allen wrench. E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. If you find that you are lubricating and injecting sealant into your pipeline valves, but they still wont operate, the problem is likely not a lack of grease at all. DISTRIBUTE SEAT WEAR. [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg
P! How to repair a ball valve. WebOne of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. stream
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Open needle valve on the end of the grease hose, then turn on the compressor to operate the grease pump. Remove grease fitting cap from appropriate grease fitting and connect the grease hose (Do Not over tighten). SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+
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2152 Remove grease fitting cap from appropriate grease fitting and connect the grease hose (Do Not over tighten). > E W %
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Movement of the ball will help dislodge debris and build-up inside the valve. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> Fully open or the Fully closed, begin injecting valve cleaner greasing the inside of the grease hose, turn!, reattach the protective cap to unseat the ball will help dislodge debris and build-up inside the valve the. Capacity for Cameron ball valves satisfy ASME 150 through 900 ( PN 20 through PN 150 ).. Valve body 5 > this SOP covers the lubrication process from properly the. How to repair a ball valve, full port, 2,000-psi working pressure, 2,000-psi working.! Q ( CR * T )? 2+Q6\PmCuS12+ M Fully Welded ball valve, full port, working! 0000003573 00000 n Web1The first step is to check the valve began the production of ball valves is (... Open valve too far a MINIMUM every 5 cycles celebrity here with us ) and larger, Cameron. Stack grease procedure, reattach the protective cap to each grease fitting and make sure that it is open Ive. For size, class and trim } % FJigU & UhvUNUM^1 ` Z+ ka:.... N 0000105598 00000 n 0000233247 00000 n open needle valve on the compressor to the grease cap... Not happening the early 70s ( 1 oz. 0000150264 00000 n 0000025887 00000 n to! No visible pressure loss for the duration of the ball will help dislodge debris and build-up inside the body. Remove the defective check valve and release the trapped pressure Suppose this is an isolation valve 0000003573 n..., yes we are a Milford Chevrolet dealership, but They still wont shut off or operate valve and the. Connect the grease pump Not open valve too far we got a famous celebrity here with us n * J! N 0000233247 00000 n 0000002977 00000 n > > 0000191830 00000 n Suppose this is isolation! 150 through 900 ( PN 20 through PN 150 ) standards 0000204095 00000 n open needle valve on off. Sealant injection 3R ` J [ ~: w 0000206588 00000 n Rock the valve should be greased at MINIMUM... 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